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GAQM CPMS-001 Exam Syllabus Topics:

SectionObjectives
Topic 1: Manufacturing Process - Casting- Introduction to Casting
- Types of Casting
- Casting the Food Mixer Gearwheel
- Casting Microstructure and Defects
- Casting Metals and Plastics
- Viscosity and Fluidity
- Liquefying the Material
Topic 2: Design and Designing- Design as Model-Making
- Design, Creativity, Invention and Innovation
- Design and Needs
- Introduction to Design
- Problems and Solutions
- What is Good Design?
- Designing as Heuristic Problem-Solving
Topic 3: Introduction to Manufacturing Processes- Component Parts
- The Manufacturing Process
- What is Manufacturing?
- Foundation
Topic 4: Manufacturing Process - Cutting- Types of Tool Material
- Cutting Processes
- Introduction to Cutting
- Mechanics of Machining
- Machining the Gearwheel
- Machine Cutting
- Hardness
Topic 5: Product Design- Marketing the Product
- The Four Ps
- Product Function or Form
- Engineering or Industrial Design
- Introduction to Product Design
Topic 6: Manufacturing Process - Joining- Brazing and Soldering
- Welding
- Mechanical Joining
- Creating the Gearwheel
- Introduction to Joining
- Adhesives and Gluing
Topic 7: Surface Engineering- Surface Wear
- Stainless Steel
- Case Study: The Kitchen Knife
- Introduction to Surface Engineering
- Applying Surface Coating Material
Topic 8: Manufacturing Process - Forming- Introduction to Forming
- Forming the Gearwheel
- Forming versus Casting
- Working Temperatures
- Forces Applied during Forming
- Forming Processes
Topic 9: Product Design Specification- PDS Development
- Introduction to Product Design Specification
- PDS Checklist
Topic 10: Conceptual Design- Concept to Prototype
- Concept to Prototype Case Study - Jet Engine
- The Importance of Concept
- Establishing the Design Space
- Conceptual Design Case Study - Human-Powered Flight
Topic 11: Optical Materials Engineering- Optical Materials Selection
- Anti-reflective Coatings
- Scratch-resistant Coatings
- Optical Properties of Light
Topic 12: Models of the Design Process- Usefulness of Design Models
- Building a Simple Model of Design
- BS 7000 Model of Design
- Introduction to Models
- French Model of Design
- March's Model of Design
- Pahl and Beitz's Model of Design
Topic 13: Manufacturing Processes Overview- Scales of Material Structure
- Gears and Gearing
- Basic Manufacturing Processes
- Product Shapes
Topic 14: Case Study in Design and Innovation- Concept to Prototype to Production
- Case Study: Brompton Folding Bicycle
- Prototyping and Improving
- Production

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